The full-automatic double-sided edging machine inputs the grinding amount, glass thickness, length and width, the edging machine automatically adjusts the edge grinding and polishing at the feed position, the automatic feed compensation during the edge grinding process, and the automatic reminder for changing the grinding wheel. The edging machine is 5-6mm. The rough grinding speed of building glass is 13m, the fine grinding speed is 7m, and the edging thickness is 3-19mm.
After inputting the thickness, length, width, grinding amount, chamfer size and other data, the intelligent control intelligent glass bilateral rounding machine can realize the following automation functions:
1. the edging machine will automatically adjust the edging width and glass compaction when it is started. The grinding head will automatically enter the edging position, and the chamfer grinding head will automatically enter the chamfer position. It can realize full intelligent edging without personnel intervention. It can realize unattended and reduce the number of employees.
2. grinding head wear will be automatically compensated during continuous production, and no personnel intervention is required for edge grinding compensation. The glass edge grinding dimension is always accurate.
3. it supports the automatic switching and edging of grinding wheels with multiple notches, and does not need to stop the machine for manual switching and debugging, so as to reduce the times of switching and debugging grinding wheels and improve production efficiency.
4. when the loss of grinding wheel is nearing the end, it will automatically remind you how many meters you can grind, and automatically remind you to replace the grinding wheel.
5. it supports automatic adjustment of glass grinding more on one side and less on the other side. Make the glass with problems become qualified products after edge grinding.
6. the grinding wheel automatically and accurately controls the grinding amount, making the motor load more balanced and the service life of the motor and electrical circuit longer.
7. the grinding wheel can automatically and scientifically distribute the grinding amount, give more efficient and reasonable play to the edge grinding role of the coarse grinding wheel and the fine grinding wheel, and the production efficiency of the grinding wheel can be increased by about 10%.
8. the edging machine is precisely controlled by the servo motor to greatly improve the edging accuracy and speed.
9. in the process of continuous production, the loss of chamfer grinding head will be compensated automatically without personnel intervention. The chamfer size of the glass is always kept accurate.
10. it supports automatic chamfering switching between multiple notches of the chamfering grinding wheel, and does not need to stop the machine for manual switching and debugging, so as to reduce the times of switching and debugging the chamfering wheel and improve the production efficiency.
11. as the loss of chamfer grinding wheel is nearing the end, it will automatically remind how many more chamfer wheels can be chamfered, and automatically remind you to replace the chamfer grinding wheel.
12. support the input of the backup wheel wear correction value after the backup wheel is worn, and the grinding wheel automatically adjusts the feed compensation amount.
13. support automatic loading and unloading of grinding wheel without stopping: when the loss of grinding wheel is near the end, the grinding wheel motor will automatically stop and exit the grinding, push the screw sleeve, confirm that the removal of grinding wheel will automatically unscrew the grinding wheel screw, push the torque of grinding wheel positioning sleeve button, confirm that the installation of grinding wheel will automatically tighten the grinding wheel screw, and the grinding head will automatically enter the grinding state.
Summary: grinding wheels with different mesh numbers have different loss and scrap time during edge grinding. The automatic glass double-sided round edge machine can automatically and accurately distribute the grinding amount of different grinding heads, so that each grinding wheel can be fully used. The function of automatically reminding the loss of grinding wheels and automatically loading and unloading grinding wheels without stopping the machine can avoid replacing other grinding wheels that can still be used because a certain grinding wheel needs to be replaced. In this way, the time for changing the grinding wheel is saved, the production efficiency is improved, the utilization rate of the grinding wheel is improved, and the use cost of the grinding wheel is reduced.
Technical parameters of intelligent glass double side rounding machine | ||
1 | Glass edging thickness | 1.6mm-4.0mm |
2 | Unilateral grinding amount | 0.6mm-1.5mm |
3 | Edging speed | The grinding amount is 2mm and the chamfering and edging speed is 15m/min. If it is more than 16m/min, it needs to be customized |
4 | Glass edging specification | Min. 250mm*250mm, max. 2000mm*3000mm |
5 | Grinding wheel notch | The edging wheel and the chamfering wheel have three notches respectively, and multiple notches need to be customized |
6 | Edging accuracy | Bilateral edge grinding accuracy is within 0.1mm, and diagonal is within 0.5mm |
7 | Number of grinding heads | Standard Version: 8 edging wheels and 2 chamfer wheels (6 edging wheels can be selected) |